Client: Yingkou JinLong Refractories Group
World-Class Automated Production Line management system for MgO-C Bricks
Time: 03.2023
Efficiency Optimization: Scheduling response time reduced by 65%+; Maintenance cost decreased by 25%
Core Functions
The system is interconnected with on-site industrial devices via mainstream protocols such as Modbus, OPC UA and MQTT, enabling unified data acquisition, visual presentation, data storage and automated report output.
Multi-source Data Integration
It achieves interconnection and data interaction between production equipment and upper-level business systems including ERP and MES. It collects more than 1,000 key production and technical parameters, with overall data accuracy reaching 99.9%.
Digital Twin & Real-time Visualization
A 1:1 full-process digital twin model of the production line is constructed. Real-time monitoring dashboards are provided to visualize production status, track production progress and trigger equipment abnormal alarms.
Full-chain Quality Traceability
The system adopts the one-product-one-code management mode to realize real-time online monitoring of key quality indicators and full-lifecycle quality traceability of products.
We offer customized development, design, and manufacturing of intelligent equipment.
With solid technical expertise and comprehensive services, Yinglai is committed to providing traditional manufacturing customers with digital factory solutions centered on intelligent robots as its core competitive advantage!